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ForZair, OFW, ONW — transformer oil coolers (air and water) 60–1500 kW

ForZair air-type and OFW and ONW water-type transformer oil coolers with heat removal from 60 to 1500 kW. They are installed on power transformers at substations and power plants, including during upgrades of cooling systems. For overloaded transformers there is the portable emergency cooler ForZair HeatSink.

ForZair Power
standard sizes 125–750 kW, 2–5 fans, noise 64–86 dB, oil flow 300–800 gal/min (US), TOR 20–50 °C
ForZair Mobile / HeatSink
trailer-mounted; portable emergency cooler
OFW (oil to water, forced circulation)
shell-and-tube, Ø 8–24″, length 36–120″, 60–1500 kW
ONW
oil to water with natural oil circulation

Price, availability and lead time on request. We help with analogue selection, customs clearance and delivery.

Description

The heat transfer division of the group deals exclusively with the cooling of electrical machines and produces transformer oil coolers and pumps, generator coolers and coolers for TEWAC motors. Its headquarters are located in London, Ontario (Canada). Together with the coolers the company supplies Cardinal pumps and fittings for transformer cooling systems.

ForZair Power is a series of standard oil-to-air coolers with forced circulation of oil and air, in standard and made-to-order configurations. The model is selected in minutes using detailed tables and ordered by number. Standard sizes are designed for 125–750 kW of heat removal, have 2–5 fans, noise of 64–86 dB, an oil flow of 300–800 gallons per minute (US) and a TOR, that is the rise of top oil temperature above ambient air, of 20–50 °C.

The heat exchanger is made of extruded finned aluminum tubes or in a plate-fin version. There is a sump on one side for the oil, various orientations and sizes of nozzles, and hinged fan panels for service. The basic version is galvanized, and on request a two-component epoxy or three-layer coating is applied for chemically aggressive and coastal environments. The unit is cleaned to ISO standards and shipped filled with nitrogen, and the fan motors are made for different voltages.

ForZair Mobile is mounted on trailers. The portable auxiliary HeatSink has seal-less Cardinal pumps, an expansion tank, an NEMA 4 control cabinet and quick-disconnect hoses. It is quickly connected to an overloaded transformer to lower the oil temperature, and then moved to another substation.

OFW is a shell-and-tube oil-to-water heat exchanger with forced circulation of both media, for vertical or horizontal installation. Its diameter is 8–24 inches, length 36–120 inches and rated power 60–1500 kW. The finned copper outer tube on the oil side makes the unit compact, and access on the water side without disconnecting joints simplifies cleaning. A leak sensor with double tubes in double tubesheets catches water from a damaged inner tube, so it does not get into the oil. Headers are welded or bolted for multi-pass versions. ONW works with natural oil circulation.

Technical specifications

ForZair Powerstandard sizes 125–750 kW, 2–5 fans, noise 64–86 dB, oil flow 300–800 gal/min (US), TOR 20–50 °C
ForZair Mobile / HeatSinktrailer-mounted; portable emergency cooler
OFW (oil to water, forced circulation)shell-and-tube, Ø 8–24″, length 36–120″, 60–1500 kW
ONWoil to water with natural oil circulation
Leak protectiondouble tubes and double tubesheets (OFW)
Finishgalvanizing; epoxy and three-layer coatings for aggressive and marine environments; nitrogen fill

Replacement for

No direct analog by designation; coolers of the Д, ДЦ, Ц systems of power transformers (general type)

selected by purpose and main parameters, please confirm with our manager

Request a price and lead time

ForZair, OFW, ONW — transformer oil coolers (air and water) 60–1500 kW. We reply within one business day.

* — required fields

Or email sales@usk.ua or call 044 339-50-20.

Customs codes

UKTZED (Ukraine)8419 50 80 00
HS, 6 digits8419 50
CN (EU)8419 50 80
HTSUS (USA)8419 50 50 00
China customs tariff8419 50 00 90

Codes are for reference: the final code is determined at declaration for the specific model.

Questions and answers

What heat load do the ForZair and OFW coolers remove?

Standard ForZair Power units are designed for 125–750 kW, and the water-type OFW for 60–1500 kW of rated power.

How is the transformer protected from water entering the oil?

The OFW has the option of double tubes in double tubesheets with a leak sensor. Water from a damaged inner tube is caught by the outer tube and does not enter the oil.

Is there a cooler for temporary unloading of a transformer?

Yes, the portable ForZair HeatSink is connected with quick-disconnect hoses to an overloaded transformer. ForZair Mobile is also available on a trailer.

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